Conquest FCL from LabelStar on Vimeo.

   

The CONQUEST ® FCL is a high speed Monoblock system designed as a filler, capper and labeler equipped with state-of-the-art sampling station and automatic fill adjustment system.

The system will automatically feed unstable or stable vials from either a tray or sorting mechanism into a continuous motion transporting feed screw. Vials will enter from the feed screw onto the transporting star wheel of the filling station. The filling nozzle bar is electronically synchronized with the transporting star wheel with an easily programmable servo-driven system.

Vials are then transferred onto the rotary capping station, where tightening will be controlled with calibrated magnetic slip clutches while a vision system verifies that proper torque has been achieved. When the process is complete the rotary capper vials will be transported to either the sampling station or the reject station.

Accepted vials are then transported directly to the pressure sensitive labeling system where a vial will be placed onto a special star wheel pocket with roller bearing guides. As the label is being applied, vision inspection system is used to check correct prints, presence and placement of label on vials.

The system can be configured to accommodate a wide array of applications.

  • Bar Code Scanners
  • Vision Inspection Systems with OCR/OCV Inspection of the lot # / expiration date
  • Label Code Verification
  • Label Presence Sensors

(“FLRS SYSTEM") Faulty Label Reconciliation System
The FLRS unit is designed with track-and-trace capabilities for pharmaceutical, nutraceutical and bio-tech applications which require the removal of a faulty label before it is applied onto the container.

All inspections that fail will result in the defective container being positively rejected and tracked in the batch reporting system. For final Productivity report a CFR 21, Parts 11 data report is also offered.



Applications: Filling | Capping | Labeling

SPEED: Up to 250 BPM**

* Speed and performance criteria are subject to testing with actual samples.
** Subject to System and Labeling Head Selection



APPLICATIONS :

Pharmaceutical Applications Diagnostic Application
Aseptic Applications

 OPTIONS
Vision Inspection System
HS-100 : High Speed Labeling Head
(FLRS): Faulty Label Reconciliation System
High Capacity Charger with Splicing Table
Coding Devices
Peristaltic Pump
Magnetic Slip Clutch
Torque Verification System
Infeed & outfeed tray
Bottle Cleaner System
Production History Report
Validation Package