Labeling Systems

RotoStar™ (Rotary)

As an extension to the LabelStar® family, the RotoStar™ rotary labeler was designed for complex labeling applications. With its fully servo-driven control system, the RotoStar™ can be configured to apply labels for a multitude of applications and can also be coupled with an outserting station for top or side insertions. This high-speed labeling machine boasts the most up-to-date technology, which allows it to perform complex tasks for both labeling and outserting.

RotoStar™ (Rotary)


  • Round|
  • Square|
  • Oval|
  • Rectangular Bottles


Up to 400 BPM**

Features & Benefits:

The Capmatic® RotoStar™ is our fastest and most flexible labeling system, capable of processing up to 400 BPM**.The RotoStar™ can apply pressure sensitive labels on the top, neck, shoulder, front, or back for either round or shaped bottles. Designed also for the pharmaceutical industries, the Rotostar™ can also be equipped to apply a top or side outsert to the container.

Bottles are delivered by a feed screw to an infeed starwheel driven by servo motor. This transfers the bottles to individual holding plates where the bottles are clamped from the top by a centering chuck. Bottles are then presented to a different station by the rotation plates driven by individual servo motor.

RotoStar™ (Rotary)

Standard Features:

  • Motorized height adjustment system
  • Ramp-up/ramp-down speed control
  • Interchangeable wiping unit
  • Designed for bottles of any shape with precise label positioning
  • Meets FDA requirements, follows cGMP guidelines.
  • Complete safety guarding enclosure.
  • Integrated HMI (Human Machine Interface) touchscreen
  • Quick, repeatable recipe-driven change-overs

Possible Options:

  • "Non-stop" system
  • Vertical double reel label unwinder with splicing table
  • Coding system: "hot-stamp, thermal-transfer, inkjet, laser"
  • Quality control vision system
  • Track & Trace capability
  • Positive vacuum reject station
  • Faulty label reconciliation system
  • Complete data report capability in compliance with CFR 21 Part 11
RotoStar™ (Rotary)

Faulty Label Reconciliation System:

The Faulty Label Reconciliation System will automatically apply faulty labels onto an independent backing paper to ensure easy reconciliation of faulty labels and to comply with track & trace requirements. This reduces the amount of waste as bottles are not rejected as a result of a faulty label.

RotoStar™ (Rotary)

* Speed and performance criteria are subject to testing with actual samples.
** BPM = Bottles Per Minute.